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    2. Cream whole line solutions

      Cream whole line solutions

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      Cream/ointment whole line solutions

      Precise cream emulsified production platform + surrounding public service system = Planck \"1 + 6\" Cream entire line production system


      Demonstration for a typical Cream/ointment whole line 




      Advantages of the application for Cream/ointment whole line:

      1. It can have a systematic design according to different process and different mixing technology of the product;
      2. The entire line system supports a faster cooling and heating, for that will less the energy consumption and the energy loss in transit;
      3. The powder materials’ single or multiple cycles of online dilution mode can be done automatically, quickly, and evenly. In this case, the powder pollution in the room can be reduced to a great extent.
      4. The liquid material dilution using online mode, which can have very precise proportion and very thorough dilution, especially for AES and other easy solidified gels, foaming materials processing. It can speed up the feeding and reduce the loss.
      5. The error prevention ingredients management system can solve the problem of the inaccurate manual ingredients preparation and on-site manual material feeding. By automated material tracking, and effective process management, there will be less operating workers needed; the ingredients preparing time and the processing time will be reduced 25% -50%. As a result, the conformity of the finished product will be guaranteed. 
      6. The complete lines is designed according to GMP standards. The process piping, valves, production flow are designed with the principles of standardization according to the modular system. The core components, valves, switches use advanced quality components. There is no any dead angle or deposit can be found in the whole fluid system line. The production line is guaranteed for running reliably, stably, and efficiently. The equipment maintenance is very convenient.


      Surrounding public service system:

      1. It meets the requirement for raw materials mixing and adding;
      2. fully control and supervise the status of material feeding and diluting;
      3. It assists the error prevention ingredients management to reduce quality risk;
      4. The error prevention ingredients management system can solve the problem of the inaccurate manual ingredients preparation and on-site manual material feeding. By automated material tracking, and effective process management, there will be less operating workers needed; the ingredients preparing time and the processing time will be reduced 25% -50%. As a result, the conformity of the finished product will be guaranteed. 
      5. CIP / SIP system complies with material recycling system, to reduce water, electricity and detergent consumption, and shorten the equipment downtime, achieve the effect of 1 + 1> 2.



      Typical Applicable products:

      Toner, mask, artificial tanning products, sunscreen products, shampoo, shower gel, hair conditioner, hair nutrition ointment, laundry detergent, hand soap, fabric softener, etc.



      Batch/hour 1T 2T 3T 4T 5T 10T 20T
      Power 50KM 60KM 75KM 85KN 95KM 110KM 120KM
      Area 20㎡ 25㎡ 35㎡ 40㎡ 45㎡ 60㎡ 70㎡



      Advantages of PLANCK processing platform (comparing to traditional processing equipment)

      Compare Item Traditional layout Planck processing platform
      Feeding way manual Automatic
      Material consumption high low
      Piping long short
      Energy transit efficiency low high
      Operation point distributed Focus on 1-2 places(1/2 floor)
      Operation way Manual/fixed auto/support mobile control
      Sharing of equipment not support support
      Process Confidentiality bad high
      Formula manage way Manual System manages & assigns task
      Flexibility of formula management Complicated, trouble Simply, convenient
      Efficiency of multi-production low high
      Conformity of the products bad good
      Tracing way bad/by paper record good/by automatic system record
      Production data update bad/by manual record & report immediate/system auto record
      Machines using way sole/stand in queue flexible/exchanging
      Machines holding time long short
      Production controllability low high
      Loss during downtime high low/according to schedule
      Operator required Many required 50% less required
      Operator Mobility high low
      Operator profession required low high
      Monitor way Manual by eyes /factory control/meters Auto sensors/factory auto control/HMI
      Process interface output Meter output/sole Graphical data output / visual diversity
      Maintenance cost high low
      System extensibility bad good
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